Apparel Printing Methods For Work and Sports Uniforms
There are many different types of apparel printing methods. In this article, we will look at three different techniques. In addition to traditional screen printing, you can also use heat transfer printing. The process involves printing on an adhesive paper with a design on it. Then, a heat press uses a special process to transfer the design to the garment. The adhesive paper peels away from the garment after the design has been applied to it. This method can be used on various types of surfaces, including t-shirts and even swimwear.
Embroidery and printing are two of the oldest methods of putting designs on fabric. Back in the day, people used plant-based dyes to dye fabrics. Other than embroidery, people fashioned their clothes by hand. But today, clothing manufacturers use industrial screen printers, modified inkjet technologies, and other high-tech devices. While each method gives a slightly different result, consumers can still recognize a good print from a bad one.
Another method is inline numbering, which utilizes an inline numbering machine that features a long panel containing numbers 0-9. Then, a board connected to a rail below the panel rotates to match the written digit to the garment. Performance fabrics, which are typically made of 100% polyester, require ink that resists bleed and is flexible. Today, inks designed for athletic printing combine elongation and bleed resistance to solve the problems associated with application.
In addition to screen printing, DTG technology can print on more fabrics than ever before. However, this technology still has its limitations, and the number one choice is 100% cotton. It does not work on 50/50 blends, polyester, or moisture-wicking fabrics. In addition, dye migration can cause the digital print to appear discolored on the fabric. In order to achieve the best results, you must choose a fabric that is free of any synthetics.
DTG printers work similarly to inkjet printers. The difference is that DTG printers apply water-based ink directly to fabric. In addition to using water-based ink, DTG printers also require pre-treating the garment before printing. This step prevents the ink from soaking into the fabric, and the results are usually more durable. And don’t forget to ask about color fidelity. Most companies are more than happy to send you a proof of your design if you need it to be printed.
Sublimation is another popular method for apparel printing. While it produces a print with no feel, this process is much more expensive. This method requires a dedicated printer and specialty inks, which can cost $300-400. And the process is more complicated than screen printing, as the printer must use specialized sublimation inks. The process involves several steps, so make sure you carefully plan for this. In addition to heat transfer printing, you can also use sublimation printing. This method is similar to screen printing, but it uses special dyes that imbed themselves into the fibers of the fabric.
Screen printing requires the most expensive and time-consuming method. The average screen-printed garment has 5 to 10 cents of ink, which makes it a poor option for small-scale apparel printing. A typical screen-printed job requires between $10 and fifteen dollars per color. Despite the price, this process is easy to learn and reproduce at home. If you’re interested in tackling this task, check out these tips to make it easy on yourself.